Your prototype works in the lab.
Production is a different problem.
• CAD not production-ready
• BOM costs explode at volume
• No qualified suppliers yet
• Contract manufacturers won't quote it
Turning prototypes into reliable production requires deep technical expertise and operational ownership.
PiR Industries owns the production system from working prototype to scaled manufacturing.
19 Yrs
PRODUCTION
EXECUTION
7
US PATENTS
Fortune 500
CLIENTS SERVED
PRODUCTION LEADERSHIP PATH
Diagnose.
Build.
Scale.
01
Production Readiness Diagnostic
Architecture, tooling, BOM economics, supplier readiness, and launch risk.
Assessed against production requirements.
Blockers identified. Key decisions clarified. Action plan prioritized.
Every engagement starts here.
02
Production Launch Execution
The Production Readiness Diagnostic defines the path to production.
This phase executes it. The product reaches first production with validated tooling, qualified suppliers, and a proven production system.
03
Manufacturing Scale-up Leadership
Production Launch Execution proved the production system works.
This phase scales it. A repeatable operation that ramps to full production rate while meeting quality, cost, and delivery requirements.
PRODUCTION TRACK RECORD
Execution & Systems.
PRODUCTION EXECUTION
6 Wks
Advanced Composite Manufacturing
From design level to 500 shipped units in 6 weeks. Tooling ran 24 hours a day for 4 consecutive days. Zero tool failures. Zero downtime. A first in the company's history.
PRODUCTION SYSTEMS
Next Day
Rapid Injection Molding Capability
Turned an injection molding machine into a public offering serving Fortune 500 companies. Two-week turnaround compressed to next-day delivery. 60+ molds in two years.
PRODUCTION EXECUTION
68,500
San Francisco 49ers Stadium Seats
8 injection molds transferred from overseas. Retrofitted, validated, and run for full production. 68,500 San Francisco 49ers stadium seats delivered on time.
PRODUCTION SYSTEMS
500K/Day
500,000 Parts Per Day
64-cavity injection mold. Tooling cores failing unpredictably. Failure mode identified. Core geometry redesigned. Unpredictable failure eliminated.
Nearly two decades of production execution.
7 US patents in tooling and manufacturing systems.
.
TESTIMONIALS
"
"He consistently takes full ownership of project outcomes, maintaining the highest standards of quality and accountability... from early concept through iterations refining the product."
- Ethan Escowitz
- Co-Founder & CEO, Artefact
- Founder & Board Member, Arris Composites
"
"Sam changed my perspective on what program management should be.
Most importantly, he could execute on a timeline that most people thought wasn't possible."
- Riley Reese, CEO & Cofounder,
- ARRIS Composites
WHO THIS IS FOR:
Teams with a working prototype ready to move into production, but without the manufacturing leadership to make it happen.
• Robotics • Consumer Devices
• Medical Devices • Consumables
• Automotive • Aerospace
Have a Working Prototype?
Every engagement starts with the Production Readiness Diagnostic.