A production-critical packaging line at Rieke Packaging was stabilized by eliminating repeated mold fatigue downtime.

64-cavity production mold producing 500,000 caps per day for customer packaging programs.

Each mold fatigue failure interrupted the line and shut the tool down for days. The root cause was isolated, the mold architecture was corrected, and multi-day downtime was eliminated.

500,000 parts per day on a stable production tool.

The constraint was not design.
It was tooling reliability in production.