A production-critical packaging line was stabilized by eliminating repeated mold fatigue failure downtime.

64-cavity injection mold producing 500,000 caps per day for Fortune 500 consumer packaging.

Each mold fatigue failure interrupted the line and shut the tool down for days. The root cause was isolated, the mold architecture was corrected, and multi-day downtime was eliminated.

500,000 parts per day on a stable production tool.

The constraint was not design.
It was tooling reliability in production.