Your prototype works in the lab.

Production is a different problem.

Your CAD isn't production-ready. BOM costs explode at volume. You have no qualified suppliers yet.

And contract manufacturers keep saying the same thing: "you don't have a production-ready package."

Turning prototypes into reliable production requires deep technical expertise and operational ownership.

PiR Industries owns the production system from
working prototype to scaled manufacturing.

Run a Production Readiness Diagnostic

PRODUCTION LEADERSHIP PATH

PHASE 1

Production Readiness Diagnostic

Architecture, tooling, BOM economics, supplier readiness, and launch risk.
Assessed against production requirements. Blockers identified. Key decisions clarified. Action plan prioritized.
Every engagement starts here.

PHASE 2

Production Launch Execution

The Production Readiness Diagnostic defines the path to production.
This phase executes it. The product reaches first production with validated tooling, qualified suppliers, and a proven production system.

PHASE 3

Manufacturing Scale-up Leadership

Production Launch Execution proved the production system works. This phase scales it.
A repeatable operation that ramps to full production rate while meeting quality, cost, and delivery requirements.

PRODUCTION TRACK RECORD

Production Execution

From design level to 500 shipped units in 6 weeks. CEO-driven launch deadline.

The tooling system ran through pilot, ramp, and production with zero tool failures and zero downtime. A first in the company's history.

54 out of 75 employees aligned through engineering, manufacturing, and executive leadership to deliver.

Production System

Built the production system that turned an injection molding machine into a public offering serving Fortune 500 companies.

First customer project delivered in two weeks. Through continuous improvement, compressed to next-day delivery.

Mold costs reduced by up to 6x and tool life extended by up to 4x.
60+ molds in two years. Single-operator system from handoff to delivery.


Nearly two decades of production execution.
7 US patents in tooling and manufacturing systems.


For teams in robotics, consumer devices, medical devices, consumables, automotive, and aerospace that have a working prototype and need manufacturing leadership to get into production.


TESTIMONIALS:

  • "...He consistently takes full ownership of project outcomes, maintaining the highest standards of quality and accountability. And this extends from early concept conversations and prototypes, through iterations refining the product for various technical and commercial stakeholders..."

    Ethan Escowitz
    Co-Founder & CEO at Artefact
    Founder and Board Member at Arris Composites
    https://www.linkedin.com/in/ethane/

  • "...I would highly recommend Sam to any team looking for a seasoned mechanical engineer who can take products from concept to production with rigor, creativity, reliability ... and fun."

    Farhad Taghobakhsh
    ‍Founder and CEO at unephra
    https://www.linkedin.com/in/farhadtb/

  • "I really enjoyed working with Sam. He always had good ideas for new/existing projects, tooling and/or mechanically related. He’s very good at thinking outside the box. He also has an excellent attitude, he’s a pleasure to work with!..."

    Justin Church
    Founder at True Position Plastics
    https://www.linkedin.com/in/justin-church-8735aa161/

  • "Sam is a pleasure to work with; he takes focused ownership of his projects, and brings a great balance of creativity, pragmatism, and engineering rigor. Thoughtful, thorough, detail-oriented, and quick!"

    Alexei Samimi
    Sr. Solutions Engineer at Xometry
    https://www.linkedin.com/in/alexeisamimi/

  • "...He always brought inventive perspectives that helped to expand design innovations for Arris's challenging, unconventional processes. Highly skilled at CAD, his tooling models were accurate and widely appreciated...."

  • "Sam has a brilliant mind, and is honestly gifted in the engineering world. What made him stand above the rest was his ability to see solutions to problems that others could not. I would highly recommend Sam for a role with anyone..."

  • Sam changed my perspective on what program management should be by his involvement in every step and learning new challenges and addressing them. Most importantly, he could execute on a timeline that most people thought wasn’t possible.

    Riley Reese
    CEO and Cofounder at ARRIS Composites
    https://www.linkedin.com/in/rileyr/

Projects