PRODUCTION SYSTEMS

Rapid Injection Molding Capability

From kickoff to molded parts as early as next day

A machine and a handful of early test molds became a repeatable rapid injection molding capability used by Fortune 500 companies.

The first customer project shipped in two weeks. Through continuous improvement, turnaround compressed to as early as next day.

Mold cost dropped by up to 6x. Tool life increased by up to 4x. More than 60 molds ran through the system in two years.

The capability scaled into a single-operator production system from intake to delivery and became a public-facing capability on the company’s homepage.

3D Printed Tools and the Injection Molded Phone Case (TPE/Rubber Plastic)

Design team working on the Phone Case part design and development

Tool Design and sequence of operation for the additive manufactured (3D Printed) tooling

Our talented technicians setting up the 3D printers to manufacture the tools

Printers in ACTION

Tool parts on the 3D Printer bed

3D Printed tool is now clean and fitted together and ready to be installed in the injection molding machine

Tool is now installed and ready to produce the Phone Case parts.

We are setting up the injection molding machine’s parameters

Validating the 3D Printed tool, the process, and injection molded part quality

Molded Phone Case parts

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HALF A MILLION PARTS PER DAY