Your prototype works in the lab.

Production is a different problem.

Your CAD isn't production-ready. BOM costs explode at volume. You have no qualified suppliers yet.

And contract manufacturers keep saying the same thing: "you don't have a production-ready package."

Turning prototypes into reliable production requires deep technical expertise and operational ownership.

PiR Industries owns the production system

from working prototype to scaled manufacturing.

PHASE 1

Production Readiness Diagnostic

Architecture, tooling, BOM economics, supplier readiness, and launch risk.
Assessed against production requirements.
Blockers identified. Key decisions clarified. Action plan prioritized.
Every engagement starts here.

Run a Production Readiness Diagnostic

PRODUCTION LEADERSHIP PATH

PHASE 2

Production Launch Execution

The Production Readiness Diagnostic defines the path to production.
This phase executes it. The product reaches first production with validated tooling, qualified suppliers, and a proven production system.

PHASE 3

Manufacturing Scale-up Leadership

Production Launch Execution proved the production system works. This phase scales it.
A repeatable operation that ramps to full production rate while meeting quality, cost, and delivery requirements.


PRODUCTION TRACK RECORD

Production Execution
From design level to 500 shipped units in 6 weeks. CEO-driven launch deadline.

The tooling system ran through pilot, ramp, and production with zero tool failures and zero downtime. A first in the company's history.

54 out of 75 employees aligned through engineering, manufacturing, and executive leadership to deliver.

Production System
Built the production system that turned an injection molding machine into a public offering serving Fortune 500 companies.

First customer project delivered in two weeks. Through continuous improvement, compressed to next-day delivery.

Mold costs reduced by up to 6x and tool life extended by up to 4x.

60+ molds in two years. Single-operator system from handoff to delivery.


Nearly two decades of production execution.
7 US patents in tooling and manufacturing systems.


For teams in robotics, consumer devices, medical devices, consumables, automotive, and aerospace that have a working prototype and need manufacturing leadership to get into production.

TESTIMONIALS

  • "...He consistently takes full ownership of project outcomes, maintaining the highest standards of quality and accountability. And this extends from early concept conversations and prototypes, through iterations refining the product for various technical and commercial stakeholders..."

    Ethan Escowitz
    Co-Founder & CEO at Artefact
    Founder and Board Member at Arris Composites
    https://www.linkedin.com/in/ethane/

  • Sam changed my perspective on what program management should be by his involvement in every step and learning new challenges and addressing them. Most importantly, he could execute on a timeline that most people thought wasn’t possible.

    Riley Reese
    CEO and Cofounder at ARRIS Composites
    https://www.linkedin.com/in/rileyr/

PROJECTS